Industry 4.0 for the ceramic industry

MES SYSTEM FOR THE AUTOMOTIVE AND AERONAUTICAL SECTOR

At Mesbook we have a long experience in MES system implementations in automotive and/or aeronautical plants. We know the most relevant KPIs of the sector: such as OEE, the study of process capabilities, traceability of materials and raw material and energy costs, as well as the importance of maximizing the use of capacitive machines.

For this reason, we have adapted a standard tool to the reality of the factories, and in each of their sections we control the most critical variables in real time to know the cause of the waste that leads to a decrease in productivity.

In addition, we have the valuation in euros of the costs of raw materials consumed in each of the productions, being able to compare between them the purchase prices or the process shrinkage, including energy consumption as another raw material, as well as an innovative system for the deployment of the LEAN Manufacturing 4.0 methodological framework connected to machines, people and processes.

Challenges in automotive and aeronautical plants

Maximize the use of capacitive machines.
Strengthen the quality of products and processes to reduce Quality and Non-Quality costs.
Continuous real-time monitoring of process variables.
Relationship y = f(x) between process variables and production results to find the perfect recipe.
Energy transition.

Cost reduction to be competitive through the identification of the main waste and internal and external PPM's.
Identification of wastage and automatic defects in sorting.
Assurance of the implementation of the LEAN Manufacturing methodology.
Paper less" factory.

MES software solutions in automotive and aerospace industries

Monitoring of production progress and performance
100% support for certification audits for IATF 16.949 and ISO 9100
Automatic declaration of the main reasons for OEE loss
Analysis of critical process variables (pressure, gas consumption, temperature...)
Hyper-connectivity of peripheral devices to avoid human intervention: real-time vision, weighing, measuring and quality systems
Information for defining speed standards
Takt Time control of each item

Segmentation from the most aggregated to the most specific details (plant, zone, line, section, operation, phase, etc.).
Matrix of productivities in continuous lines
Cost control of the main wastes
Automatic capture of product changeover times
Digital product and process quality assurance, with end-to-end traceability
AQPQ digital
Customization of the balanced scorecard with KPIs
Digitalization of the fundamental tools of the LEAN Methodological Framework (LEAN Manufacturing, LEAN Design, LEAN Management and LEAN logistics).

Advantages of implementing Mesbook in car factories

REAL-TIME CONTROL

To have data converted into information to acquire knowledge of what is happening in the plant in real time.

QUALITY MANAGEMENT

Paperless, reducing time and costs associated with administrative tasks(IATF 16949:2016 or UNE-EN 9100:2018 audit).

RESULTS CONTROL

Cost control for each item and its variances in raw material or labor.

SHRINKAGE CONTROL

Identification of cost holes and major waste points.

COST CONTROL

Analysis of shrinkage and MOD cost deviations from company standards.

PRODUCTION CONTROL

Facilitates better utilization of improvement teams by indicating where the best opportunities for improvement lie.

Data history

Rapid response in the identification of historical data in the face of customer complaints.

Traceability control

Allow traceability of everything that has been executed in the transactional both in production and quality assurance such as batches, controls, people, consumption, incidents.