Industry 4.0 for the Packaging sector
MES SYSTEM FOR CONTAINERS AND PACKAGING
MES/MOM solution for the real-time control and management of all operational areas in packaging factories.
The packaging sector is facing a continuous transformation and adaptation of its processes to new market trends and regulations, which requires the support of an agile digital tool that facilitates the control of the entire flow involved in the value chain. Mesbook is not only a tool that achieves digital transformation, but also covers all the operational areas of a factory, being able to manage and control all the critical aspects involved in the process in real time.
Challenges in the sector
- Ensure a robust quality system for the control of packaging that complies with regulations.
- Guarantee an agile and robust traceability system that ensures END to END traceability.
- Maximize performance in each of the production processes.
- Reduction of manufacturing costs.
- Identification of process shrinkage.
- Updated stocks.
- Efficient quality control system in each of the operations of the transformation process.
- Production control and reduction of productivity losses.
- Control of the percentage of recycled materials in the manufacture of products and by-products.
- Calculation of costs by product.
- Paperless management.
MES software solutions for containers and packaging
- Automatic capture of critical process variables in each of the operations, through which trends and deviations with respect to the set nominal will be controlled, applying traditional SPC to them.
- Management of internal logistics, production registration and actual consumption to keep stocks updated in real time.
- Report of materials consumed by operation, quantities, batches and deviations from the defined target.
- Visualization of productivity results and losses in real time.
- Calculation of cost variances due to MOD, shrinkage or purchase prices.
- Automatic capture of stops and reasons for them.
- Connection to vision, measurement and quality systems in real time.
- Digitization of the quality system to ensure compliance with the quality guidelines defined by product and manufacturing line.
- Connectivity to sections in long lines to draw a shrinkage map and identify where in the process the scrap is occurring (and its cause), in order to launch immediate corrective actions.
- Connection to machines and visualization of production progress by zones, lines and operations.
- Automatic capture of format and model changeover times.
- Automatic capture of stops and reasons for them.
- Standard reports for defining speed standards.
- Digitization of quality and manufacturing parts, 0 paper.
Benefits of implementing MESbook in factories
REAL-TIME CONTROL
Real-time production control and reduction of productivity losses and waste.
TRACEABILITY CONTROL
Full traceability of all materials used in the manufacture of a product, upstream and downstream.
LOGISTICS CONTROL
Efficient internal logistics management to ensure END to END traceability, updated stocks of both MP and PT.
PAPER CLEANING
Replace all paper records and locate and centralize all information in a single system accessible from anywhere and segmented by roles.
Resource control
Real time control of consumption by OF and its respective cost deviation due to process shrinkage or variation in purchase price of materials.
OEE CONTROL
Defect detection, reporting and subsequent analysis for process improvement and its impact on quality.
KPI CONTROL
KPIs such as MTTR and MTBR that allow the efficient planning of preventive maintenance through the CMMS module.
Audit management
Correctly manage and defend an audit directly from the system.
COST CONTROL
Attendance control to ensure correct calculation of direct or indirect labor costs. Specific analysis of the performance of the molds used.
Indicator control
Display customized information and reports that comply with the usual plant indicators adapted to each stakeholder.
Consumption control
Identification of batches and quantities of product consumed per operation. Real time cost control in €/kg manufactured.
INVENTORY CONTROL
Detailed control of all the products involved in a manufacturing process in a single click.
Our customers in the sector
