Industry 4.0 for the ceramic industry

MES SYSTEM FOR THE CERAMIC INDUSTRY

From MESbook we have a long experience in the implementation of a MES system in plants of the ceramic sector, we know the most relevant KPIs of the sector such as first quality, raw material and energy costs, as well as the importance of maximizing the use of the kiln. That is why we have adapted a standard tool to the reality of ceramic factories and in each of its sections, controlling the most critical variables in real time in each of them to know the cause of the defects that make the total production is not of first quality.

We also have the valuation in euros of the costs of raw materials consumed in each of the productions, being able to compare between them the purchase prices or the process shrinkage, including gas consumption as another raw material.

Challenges in the sector

MES software solutions in ceramic factories

Benefits of implementing MESbook in factories

REAL-TIME CONTROL

Real-time production control of the factory and the problems that occur, being able to act on them in real time.

QUALITY MANAGEMENT

Paperless, reducing time and costs associated with administrative tasks (iso 9001 audit).

RESULTS CONTROL

Control over price variations in raw materials and the impact on the income statement.

SHRINKAGE CONTROL

Knowledge of where shrinkage occurs in the process, either between sections or on a line.

STAFF LOCATION

Location of personnel in the factory

PRODUCTION CONTROL

Vision of the qualities produced and the defects originated at the level of a manufacturing (OF), section and plant.

Data history

Quality data history associated to a WO, being able to consult the critical process variables of a specific manufacturing process at a single click.

Traceability control

Traceability throughout the production process, in terms of quality control, consumption and assigned personnel.

oee CONTROL

Consolidated results of OEE and non-EEO causes by plant, zone and line.

Our customers in the ceramic industry

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