Do you know what the main types of industrial production systems are ? In this article we will help you to get to know them better.
We are talking about elements that are connected for the transformation of available resources into end products. Behind this concept are all the strategies and arrangements for employees, machines, processes and raw materials to work in the same direction.
All this directly affects the finished product through a repeated cycle, which will influence it in number, time and even quality. When industrial processes are analyzed, it is possible to optimize or act to make a process more efficient in terms of economy and time for the delivery of the final product.
These actions are carried out through constant control and information analysis with tools such as the ones we offer you at Mesbook. For this reason, in this new article we are going to go deeper into the industrial production modalities, emphasizing the existing types, as well as the benefits when applying them to our companies. Do you want to know them? We tell you about them!
Index
What is an industrial production system?
An industrial production system is the organizational structure within a company or organization in that sector, focused on the development and manufacture of products from raw materials. Most companies use this type of system to produce their products, either for the mass market or for specific customers.
Each production system has its advantages and disadvantages, which makes the company look for the most appropriate way to generate the highest profit with the minimum resources. Hence the importance of having production management software such as ours, to achieve the greatest optimization in these processes, as well as error detection.
The main elements within the industrial production system are the production plants, the production equipment and the organization of the workers. We are talking about a system that is key to determine the success or failure of a company.
Types of industrial production
As we said, when we talk about industrial production systems, their classification is based on the way these companies manage the final product, both in terms of process and results. This concept can be divided into four main types of industrial production. They are as follows:
- Intermittent or job-based production: This is on-demand production, either for specific times or for certain customers at their own request. It is usually carried out in batches or on an individual basis, making it a much more flexible system than the previous ones.
- Batch production: Batch production is the production of a limited number of identical products. Batch production is a simple and economical way of producing uniform products, but not on a mass scale. That is, generating the production necessary to undertake a given business or transaction.
- Mass production: In this type of production, product parts are produced in large quantities in an identical manner, usually through production lines. Mass production is an essential tool for the modern economy as it allows to be competitive in the global market.
- Continuous flow production: Finally, this type of production also focuses on the generation of thousands of the same products en masse, but with a difference with respect to the previous type: the machinery is kept active twenty-four hours a day, every day of the week.
Benefits of automation in industrial processes
- The benefits of automation in industrial processes are many. For example, production time is reduced and this translates into improved industrial productivity.
- On the other hand, it increases safety both in human terms and in terms of the correct completion of the product. The less direct worker intervention in hazardous processes, the more efficient and better working conditions we will have.
- It should also be noted that automation brings with it a reduction in production costs, thanks to the study, data analysis and correction of actions regarding the use of raw materials.
However, it should be noted that misuse of automation can have the opposite effect, which is why it is important to choose the right IT system to invest in. For example, poor automation management can lead to problems in the process chain and thus block optimization.
In any case, it is important to note that not all industrial processes can be automated without risk. The decision to do so or not will depend on the type of process, the state of technology at the time and the characteristics of the company.
If you finally need to implement a process control system in your company, do not hesitate to talk to us. At Mesbook we are familiar with the day to day of the industrial sector and our software solution will give you the necessary information in real time, so you can make better business decisions.
With its use you will be able to know how to measure the efficiency in production and make your company make a leap to Industry 4.0. Contact us without obligation.
